Used Electric Forklift Pomona - An electric forklift is a forklift truck that uses an electric motor to generate power as opposed to an internal combustion model. Electricity comes from a fuel cell or internal industrial batteries. Internal batteries often provide the electrical source. They are capable of being recharged by connecting the battery to a source that is electrically compatible. The rechargeable batteries are lithium-ion or lead-acid batteries. Electrical production by means of a fuel cell is similar to a battery source but cannot be recharged by connecting to an electrical source, instead requiring refueling.
Internal combustion engine forklift models and electrical forklifts can complete the same types of jobs. They both rely on two horizontal forks that are power supplied to transport and unload and load items for short distances. The main difference between these different forklift models is their source of power. Typically, electric forklift models are used indoors in warehouses and similar facilities that cannot rely on internal combustion engines due to interior air quality.
Electric Forklift Classifications
The electric forklift truck can fall into one or more forklift truck classifications. They are:
1. Class 1: Electric Motor Rider Trucks
These forklifts can have pneumatic or cushion tires. Pneumatic tires are used on forklifts primarily operated outdoors in dry areas and on uneven surfaces whereas cushion tires are better on forklifts used primarily indoors, on smooth surfaces.
2. Class 2: Electric Motor Narrow Aisle Trucks
These types of forklifts operate in very narrow aisles, where space is limited. This allows for maximum use of storage space. Class 2 forklifts have a modified design to minimize the amount of space taken up by the forklift.
3. Class 3: Electric Motor Hand or Hand-Rider Trucks
The Class 3 Electric Hand-Rider Trucks or Electric Motor Hand models are hand controlled. This means the operator uses a steering tiller and is positioned in front of the machine as opposed to riding on the forklift.
4. Class 6: Electric and Internal Combustion Engine Tractors
The Class 6 Internal Combustion Engine and Electric Tractors are another lineup. This category includes forklifts that can be utilized for many jobs. The electric units may be used in exterior applications in dry situations and also function well indoors.
A list of forklift trucks that are typically powered by electricity are:
Sources of Electricity for Electric Forklifts
Mostly, electric forklift models are used for interior applications on even, flat floors. Battery operated forklifts stop the emission of dangerous gases and are preferred for interior locations including food-processing facilities and healthcare. Refrigerated jobs prefer to use fuel cell forklifts. They make no emissions and are capable of working in colder locations without a power reduction, unlike battery-operated models.
Lead-acid battery
The most popular type of rechargeable battery is lead-acid models. Their capacity to supply high current surges allows for a significant ratio of power-to-weight. This, coupled with its affordability, make lead-acid batteries a popular option for use in electric forklift trucks. However, lead-acid batteries are susceptible to freezing in colder temperatures. They also require maintenance which, if ignored, can shorten the life of the battery.
Lithium-ion Battery
A lithium-ion battery or li-ion battery is another type of rechargeable battery used in electric forklifts. Explosions or fires may result in these batteries if they are improperly charged or damaged due to the flammable electrolyte they contain. Lithium-ion batteries are also more expensive than lead-acid batteries, at least initially. However, they provide more efficiency than lead-acid batteries and require no maintenance. Another benefit is that the lithium-ion batteries can operate with a wider temperature range and better energy densities compared to lead-acid varieties.
Fuel Cell
Forklifts that rely on fuel-cell power feature some benefits of both internal combustion and battery-operated forklift trucks. Like forklifts powered by battery, fuel cell power produces no local emissions. Fuel cell power efficiency is only forty to fifty percent which is roughly half as much as lithium- ion batteries. However, fuel cell power has a higher energy density which can allow electrical forklifts to run longer. Fuel cell forklift trucks operate better in cooler temperatures compared to li-ion battery models. The fuel cell models are preferred for colder applications such as warehouses that are refrigerated.
Fuel cells need a fuel source in order to create an electrical current and need refueling. Fuel cells only require approximately 3 minutes to refuel instead of the much longer recharging time for rechargeable batteries. Many larger companies that have multiple forklifts in their fleet running numerous shifts benefit from using fuel cell models that can keep operating without long periods of time spent charging.
Pros and Cons of Electrically Powered Forklifts
Advantages of Electric Forklifts
Electric forklifts are often a popular choice compared to internal combustion models if the lifting capacity doesn’t exceed 12,000 pounds. Numerous factors are considered to determine if the electric forklift truck is the most accurate choice. It is necessary to discover the pros and cons of internal combustion engine forklift models versus electric forklift models prior to making a decision.
Specific advantages of electric powered forklift models vs. internal combustion engine models are listed below.
1. Battery-powered electric forklift models have lower operating costs due to the increasing cost of fuel required constantly by internal combustion models.
2. Electricity costs are more predictable than fluctuating fuel costs. This makes electric forklifts are more reliable choice in terms of operating expenses and budgets.
3. Battery powered electric forklifts also allow for recharging at charging stations. This eliminates the necessity for fuel transportation and fuel storage, both at the worksite and onboard the forklift itself.
4. Both fuel cell and battery-powered electric forklifts produce zero noise pollution or emissions. The only exception to this is the noise associated with the necessary back-up alarm. However, that is characteristic of internal combustion engine forklifts as well.
5. The automatic braking systems on electrical forklifts helps to reduce wear and operator fatigue.
6. Electric forklifts boast greater intervals between maintenance compared to internal combustion engine models. This is mainly because there are less moving parts required by a fuel cell or battery-powered forklift model.
Disadvantages of Electric Forklifts
For many of the reasons listed above, forklifts powered by electrical means have been more popular than power by internal combustion engines in recent years. Numerous circumstances however still prefer internal combustion forklifts. Key disadvantages of the electric forklifts in comparison to internal combustion engine are discussed below.
1. Electric forklifts typically have a limited lifting capacity of approximately 12,000 pounds or less which eliminates them as an option from larger jobs. Sometimes this means an internal combustion engine forklift is chosen even for jobsites where heavy jobs are few and far between but still a requirement.
2. Electric forklifts rely on battery power and require recharging stations to be installed. If there are none at the facility, this could greatly increase the overall cost.
3. Batteries need to be monitored to ensure adequate timing regarding how long they are charged. This is important since battery life can be reduced if they are charged too frequently or infrequently.
4. Electric forklift trucks are also initially more expensive than internal combustion engine forklifts.
5. Older facilities may require electrical upgrades for increased voltage systems to power battery forklifts.
6. Battery powered forklifts sometimes require machinery to lift or lower the heavy batteries when replacement of batteries is necessary.
Overall, electric forklift trucks provide numerous advantages compared to internal combustion engines however, they may not work in a variety of outdoor applications with their weight and weather restrictions.
Electric Forklift PDF